Petrel Play SG Build - Filleting Finesse - E11

This episode a detailed description of a boat-building process, specifically focusing on filling seams with thickened epoxy to create fillets between panels. Nick explains the materials, tools, and techniques used in the process, emphasizing the importance of a smooth and strong fillet. The process involves mixing epoxy with wood flour, applying it to seams using a piping bag, and shaping the fillet. Nick demonstrates the steps, offers tips, and discusses the significance of the fillet in reinforcing the boat structure.

Building Petrel Play SG - The Continued Challenge of Recessed Hatches - E9

In this video, Nick Schade and Bill are building the Petrel Play SG Stitch and glue sea kayak kit from Chesapeake Light Craft. The focus is on continued assembly of the deck and installing the hatch and cockpit recesses. They emphasize the importance of creating a recessed hatch to keep the kayak dry and maintain the boat's sleek look. Throughout the process, they encounter challenges, such as ensuring the panels fit tightly, but they remain committed to creating a high-performance kayak.

Building Petrel Play SG - Fill Coat, Puzzle Joints, & Fixing Mistakes - E7

In this episode Nick and Bill focus on assembling the Petrel Play kit's deck. A significant portion of the episode is dedicated to dealing with a puzzle joint issue in the side panels, showcasing the process of using a debonder to rectify mistakes. This highlights the importance of addressing construction challenges decisively for optimal results. The hosts discuss the intricacies of assembling puzzle joints and the occasional need for more drastic measures, emphasizing that such actions can lead to quicker and more effective solutions. The overall narrative underscores the iterative nature of craftsmanship, where mistakes are inevitable, but the ability to handle them promptly and decisively contributes to the overall success of the project.

Petrel Play SG Build - Glassing the Hull Interior on a Stitch and Glue Kayak - E6

This video shows the process of fiberglassing the inside of a stitch and glue kayak hull after it has been stitched and glued together. Fiberglassing the inside is tricky since gravity works against properly conforming the cloth to all the corners. The key technique is ensuring adequate cloth is worked into every seam so there are no bridges where the cloth gaps across corners. Rather than perfecting each section before moving on, the goal is to quickly get reasonable coverage across all surfaces, then refine problem areas. Excess resin should be removed with a "grunge cup" - a cup with a slit for the squeegee - since excess resin adds weight and reduces strength.

Petrel Play SG Build - Filleting the Hull Interior on a Stitch and Glue Kayak - E5

After assembling the panels, Nick and Bill inspected the glued seams, sanded bumps, and removed temporary wires. He mixed thickened epoxy with wood flour to create fillets - radiused joints that structurally bond panels. Well-shaped fillets reduce stress and allow fiberglass to conform smoothly. Nick demonstrated mixing the two-part epoxy and adding wood flour to reach an ideal peanut butter-like consistency. He quickly dispensed fillets from a piping bag along inside seams before the exothermic reaction heated it up, then shaped them and cleaned excess epoxy. Nick emphasized getting the right consistency and working fast. Ideally fiberglass goes over tacky epoxy, but allowing it to cure first works too.

Petrel Play SG Build - Spot Welding the Hull on a Stitch and Glue Kayak - E4.4

In The Guillemot Kayaks Workshop, Nick Schade and Bill progress in constructing the Petrel Play SG sea kayak using Chessapeake Light Craft's kit. The focus shifts to spot welding, employing cyanoacrylate glue for plywood panel assembly. Seam alignment and smooth transitions are emphasized, ensuring aesthetic excellence. Challenges, particularly at the kayak ends, are navigated with finesse. The process involves flexing seams, applying glue meticulously, and addressing potential alignment issues. Reflections highlight the artistry and patience required. Future steps include wire removal, fillet application, and glassing. Viewers are invited to subscribe for ongoing insights into the intricate kayak-building journey.

Petrel Play SG Build - Stitching together the Hull - E4.3

In this episode of The Guillemot Kayaks Workshop, Nick Schade is building the Petrel play SGC kayak using a kit from Chesapeake Light Craft. Collaborating with his friend Bill, who is new to boat building, they work on stitching up the tight seam between the panels. Breaking down the process into shorter episodes, Nick demonstrates using copper wires to align the panels and create a secure seam. The holes for stitches are pre-drilled, and the beveled edges simplify the assembly. The goal is to ensure the panels are tightly stitched before moving on to the next steps, including gluing and fiberglassing.
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